Why are the gearheads not correctly matched to the motor from a torque standpoint?
If the maximum continuous torque produced by the motor through the gearhead is considered for each gearhead ratio, many ratios would far exceed the gearhead torque rating. If we were to design each gearhead to withstand the full torque produced by the combination, the gearhead’s internal gears would have to be modified dramatically (larger face width, larger pitch diameter, different material, etc.). All these would contribute to a much larger and more expensive product that defeats the intent of having the “power and performance in the smallest package.
