What tools are required to construct a set of Builder Boards?
      Constructing Builder Boards requires a table saw, a router, a hand sander and all the standard hand tools. A circular saw is also handy. What sort of materials are necessary and how much do they cost?       Materials cost will be between $250-$400 depending on the size of the set and the quality of the plywood. A small set takes 3 1/2 sheets of plywood; a large set (all the pieces shown on the order page) requires 5 sheets of plywood. I recommend good quality plywood. Even marine plywood is not too good for an outdoor set. Builder Boards will last for a long, long time so it doesn’t make sense to scrimp on materials. Other materials needed include aluminum for a pattern, the proper carbide router bit, oil finish and hook and loop fastener. How long does it take to construct a set of Builder Boards?       My first set (a small one) took between 60 and 70 hours to construct. Since then I’ve learned some tricks and reduced construction time by hal
