What is the infamous “Snap Ring Failure”?
“Snap ring failure” refers to a small metal ring in the transmission that breaks (shatters) as a result of the stresses put on it by an improperly manufactured transmission case. The snap ring itself is not the cause of the problem, just the symptom. There is a groove in the case which is cut too wide on some transmission. This allows the snap ring to twist as the countershaft moves back and forth under load. The more load, the more twist. If the snap ring does twist (like rolling a rubber band inside-out) then it shatters in many pieces.