What is the difference between high-pressure die casting, low-pressure die casting and gravity die casting?
A. High pressure casting and high-pressure die casting are terms used in Europe and countries other than the U.S. for what is referred to in the U.S. simply as the die casting process. The terms low-pressure die casting and gravity die casting are terms used outside the U.S. for what in the U.S. is called low pressure permanent mold and gravity permanent mold casting. Although they each use metal dies, because of the lower pressures involved they are restricted to heavier section parts, often resulting in higher cost because of the less efficient use of the alloys involved and the slower processing time. They also require a sprayed-on protective coating on the die cavities, which means looser tolerances and rougher surface finishes.