What determines when a sanded grout should be used instead of a non-sanded grout ?
The width of the joint dictates not only whether the grout should be sanded or not, but also the gradation of the sand. As a rule of thumb: (1) 1/8″ or less – non-sanded grout, (2) over 1/8″ to 1/2″ – fine-sanded grout, (3) over 1/2″ to 3/4″ – coarse-sanded (Quarry) grout, (4) over 3/4″ to 1″ – (for Handcrafted tile) special mix of 2 to 3 parts coarse sand to one part cement. Always follow the recommendation of the grout manufacturer. NOTE: Sand is added to cement to increase strength and reduce shrinkage; however, the amount and coarseness of the sand is reduced as the grout joint narrows.