What causes a starter to fail?
[Tips from Counterman Magazine, August 01 & Underhood Service, May 04] Starter problems can be caused by worn brushes (carbon pads inside the motor that supply current to the rotating armature), by shorts or opens in the armature or field coils or by worn bushings that increase drag or allow the armature shaft to rub against the pole shoes. Continuous and prolonged cranking is very hard on a starter because it generates excessive heat. If not allowed to cool down every 30 seconds or so for at least a couple of minutes, the starter will be damaged by continuous cranking.