How is tobacco cured?
Curing tobacco is a sensitive process that depends on techniques and traditions that are hundreds of years old. Following the harvest, tobacco is removed from the fields and placed in large bulk piles within a curing shed. This shed will have several barn doors in the front and rear, and many doorways running along the sides. There are also vents on the upper portions of the structure. The purpose of all these openings is to control the interior temperature and humidity. By opening or closing the apertures, workers are able to counterbalance the effect of wind and sun exposure on the structure. Each bulk is about the size of a Volkswagen Beetle. Inside these piles, heat is created as a by-product of the chemical reactions taking place. The core temperature is monitored daily and the piles are rotated inside out frequently to prevent the raw tobacco from cooking. This part of the fermentation is referred to as “sweating”. These bulks may be turned many times during the following months