How does a laser compare to Electrical Discharge Machining (EDM)/wire cutting?
EDM allows for cutting complex shapes and thin walled configurations without distortion. EDM is suitable for materials considered too hard or where adhesion is a problem for traditional machining, and for materials typically machined by grinding. EDM can replace many types of contour grinding operations and eliminate secondary operations such as deburring and polishing. In general, however, EDM is really only suited for metal cutting. Laser cutting machines, on the other hand, can be used for a wide variety of applications and materials. EDMs can cut really thick, hard metals, including steels with hardness above Rc 38. If that is your main application, then this process may be suitable for you. Otherwise, you will find the machine is very slow and fairly limited in its capabilities. There are also parts to replace, such as when a wire breaks, which can slow down production and increase costs. This problem will not be encountered with a laser cutting machine.