A complex assembly to be furnace brazed requires complicated fixturing. How could the preparation be simplified?
By breaking down the assembly in a logical sequence one can divide the brazing operation in two or more simpler stages. One has to select appropriate filler metals in progressively descending order of brazing temperature. In this way the subsequent furnace brazing temperatures do not impair previous brazements. A secondary gain to be considered is the longer time available for assembling after cleaning operations. This time is limited because harmful oxides form on metals even at room temperature, disturbing wetting and brazing. Performing the brazement in steps allows preparation in shorter times, contributing to the brazing success. Even brazing repair, should it be necessary, is easier in partial assemblies. Another way of simplifying fixtures consists in designing self fixturing (or self-jigging) provisions, that is built in temporary means (clamping, crimping, expanding, press fitting etc.) of keeping parts in place until brazing is completed. Brazing filler metal is usually prepl