What Is A Kaizen Blitz?
The Kaizen Blitz (or Kaizen Event) is a focused, short-term project to improve a process. It includes training followed by a analysis, design, and, often, re-arrangement of a product line or area. Process and Value Stream Mapping are important tools. The usual Kaizen Event takes 2-10 days. Significant resources such as Engineering and Maintenance must be available. Cell Operators are part of the team. A consultant often orchestrates the “Blitz”. Advantages of The Kaizen Blitz Following von Clausewitz’ principle of “concentration” it focuses all resources towards a narrow and specific objective. The intensity and urgency overcomes the intellectual resistance to a new paradigm. People have little time to think of reasons for delay. It forces solutions. The execution is dramatic. The results are significant, clear and quick. This generates enthusiasm and satisfaction. The Blitz is a great introductory tool for Lean Manufacturing and its components of Rapid Setup and Workcells. Dangers in