What are broaching tools?
Broaching is a machining operation which uses a toothed tool, called a broach, to remove material. The broach is used in a broaching machine, which is also sometimes shortened to broach. It is used when precision machining is required, especially for odd shapes. Broaching finishes a surface in a single pass, which makes it very efficient. Commonly machined surfaces include circular and non-circular holes, splines, and flat surfaces. Typical workpieces include small to medium sized castings, forgings, screw machine parts, and stampings. Even though broaches can be expensive, broaching is usually favorable to other processes when used for high-quantity production runs. Broaches are shaped similar to a saw, except the teeth height increases over the length of the tool. Moreover, the broach contains three distinct sections: one for roughing, another for semi-finishing, and the final one for finishing. Broaching is a unique machining process because it is the only one to have the feed built